Resin and thermoplastic
Epoceram – Reinforced Composite Coating
Epoceram is a polymer/ceramic composite coating specifically designed for the repair and protection of metal surfaces exposed to extreme conditions, such as erosion, corrosion, and severe chemical attack. This material combines the advantages of ceramics and polymers to provide optimal protection in demanding industrial environments.
Formulated to provide exceptional wear resistance, Epoceram also offers a good coefficient of friction, reducing energy losses and improving the performance of mechanical systems. This coating is ideal for applications in harsh chemical or thermomechanical environments.
Benefits
– Protection against corrosion and chemicals
– Thick, non-porous coating
– Improved mechanical performance
– Reduced frictional resistance
– Smooth, glossy surface for improved material flow
– Excellent thermomechanical shock resistance
– Exceptional adhesion for long-lasting reliability
Features
Technical Specifications:
– Density after curing: 1.6 g/cc
– Bulk density: 625 cc/kg
– Compressive strength: 844 kg/cm³
– Flexural strength: 562 kg/cm²
– Tensile strength: 240 kg/cm²
– Linear coefficient of thermal expansion: 4.61 x 10⁻⁵ cm/°C
– Cathodic decomposition: > 60 days
– Rockwell Composite Hardness: R105
– Shore Hardness (Durometer): D85
– Salt Spray (Corrosion Test): No rust after 10,000 hours
– Maximum Operating Temperature (Wet): 65°C
– Maximum Operating Temperature (Dry): 120°C
Surface Properties :
– Surface finish: As-deposited or polished according to specific requirements
– Smooth surface: Contributes to reducing resistance and improving flow
Typical application
Epoceram is ideal for equipment exposed to aggressive environments in various industries. It is commonly used for: – Fans and scrolls
– Heat exchangers
– Hoppers and hydrogrinders
– Pump bodies
– Filter and sandblasting tanks
– Tanks and vessels
– Pulp dewatering screws
– Vacuum pumps and Valves
– Water tanks and cooling pumps
– Wear plates
– Coal screens, turbines, and condensers
– Piping and similar equipment
Conclusion:
Epoceram is the ideal solution for industries requiring advanced protection against severe corrosion, erosion, and chemical stress. Its strength, exceptional adhesion and performance characteristics make this composite coating a reliable choice for optimizing the longevity of industrial equipment in extreme conditions.
